1. Design and Planning
Design and planning are the first step. Based on customer needs and technical requirements, our engineers will conduct a technical evaluation of the part drawings. At this stage, the focus is on material selection, size requirements, surface treatment, and other factors to ensure that the design meets, the process meets, and even exceeds customer expectations. ?
2. Material procurement
According to the material requirements of the design drawings, the procurement department will carefully select metal materials that meet national or industry standards. The quality of materials is directly related to the quality of the final product, so we strictly screen and regularly evaluate material suppliers. ?
3. Processing preparation
Before processing, the equipment needs to be debugged and prepared. Prepare corresponding machining tools, measuring and inspection tools according to the shape, size and special requirements of the parts. The key to this stage is to ensure that all equipment is in optimal condition, laying a solid foundation for subsequent processing. ?
4. Processing operations
Processing operation is the core link of the entire process. We strictly follow the design drawings and processing technology to ensure the dimensional accuracy and surface quality of the parts. During the processing, strict online monitoring is implemented to adjust and correct processing parameters in a timely manner, ensuring product quality. ?
5. Surface treatment
Some metal components require surface treatment after processing, such as heat treatment, electroplating, spraying, polishing, etc., to improve their corrosion resistance and aesthetics. The selection of surface treatment process is based on customer needs and product characteristics, ensuring that the treated product meets or even exceeds customer expectations. ?
6. Inspection and Quality Control
After processing, strict inspection and quality control are carried out on the parts. Use measuring tools and equipment such as calipers, micrometers, projectors, etc. to inspect the size, shape, and surface quality of parts. For non-conforming products, they should be promptly isolated and reworked or scrapped. At the same time, establish traceability and document management systems to record the production date, processing technology, and inspection results of parts, ensuring product quality traceability. ?
7. Assembly and packaging
Assemble and package qualified components for transportation and use. During the assembly process, strict assembly processes and inspection standards are followed to ensure assembly quality. The packaging is customized according to customer needs and product characteristics to ensure that the product is not damaged during transportation. ?